MLV Barrier: When to Use Mass Loaded Vinyl

Mass Loaded Vinyl MLV Sound Barrier Soundproofing

What makes Mass Loaded Vinyl (also known as MLV) effective and what are its limitations? While it’s been around for several decades there is still a lot of misinformation about MLV within the construction industry. First and foremost, it should not be considered a “panacea”. While effective in many assemblies, it may not be as effective in others.

What is Mass Loaded Vinyl?

Mass Loaded Vinyl is simply an vinyl plastic that has heavy particles loaded into it during formulation, such as Calcium Carbonate (or in previous years, Barium Sulfate and Lead). This provides a thin, flexible membrane that adds significant mass to the wall (hence the name), but also adds flexibility to the partition. This is why a single layer of mass loaded vinyl can block as much sound (measured in STC rating) as 2-3 layers of drywall.

Best Uses for MLV

MLV is most useful on steel-stud walls that can benefit from some additional weight while not needing significant decoupling or dampening (i.e. double-studs or resilient channel), but can also be effective in industrial settings.

Standard Mass Loaded Vinyl is known by many trade names, though it is largely the exact same product extruded from the same few manufacturers in the US. Some of the trade names include MLV BlokkerTuffMass, AcoustiBlok, and Vinaflex, but many others are similar or equivalent. The polymer is an extruded Polyvinyl Chloride (PVC) which is “mass-loaded” with a cheap filler, typically Calcium Carbonate or Barium Sulfate. When considering an MLV supplier, it is critical to ask for performance data (lab and field) and compare pricing. While these products typically cost around $0.30/sf to manufacture, the retail prices vary widely from $1.00-$8.00/sf.

Large Sheets of Wall Blokker on Metal Studs
Mass Loaded Vinyl is often used to soundproof movie theater walls, and increase the STC rating. Certain manufacturers can actually extrude custom roll lengths for taller walls, to make installation easier and minimize material waste.

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Pros & Cons of Using MLV

Pros of Mass Loaded Vinyl:

  • Pricing: Numerous suppliers of near-identical polymers makes it easy to shop around for best price. Most Mass Loaded Vinyls will cost about $1-$2/sf, but some thinner variations (standard is 1/8″, but it can come in 1/16″ thickness) may be as cheap as $0.50/sf.
  • Scheduling: Along with cost savings, using Mass Loaded Vinyl Barrier instead of multiple layers of drywall also provides schedule savings. Skilled technicians can install 700/SF of material per day.
  • Field Performance: While many products test well in the lab, but underperform in the field due to grounding issues (i.e. Resilient Channel), MLV tends to perform near its lab value even when installation conditions are not ideal

Cons of Mass Loaded Vinyl:

  • Installation Difficulties: Can be challenging to install due to high weight, flexible material. Installers should ask for detailed installation instructions and/or a complimentary site visit
  • Tear Strength: Low tensile strength makes tears common without proper support. Long sheets may require washers
  • Off-gassing: The plasticizers in MLV can off-gas at room temperature over time, diminishing its acoustic performance
Wall Blokker Mass Loaded Vinyl soundproofing wall
Mass Loaded Vinyl does have some limitations when used on wood studs. Although it does improve STC rating, it is much more effective when used on staggered wood studs, and performs even better on metal studs.

Tips when selecting Mass Loaded Vinyl:

NOTE/DISCLAIMER: Commercial Acoustics offers both PVC-based Mass Loaded Vinyl as well as Ethel Vinyl Acetate (EVA) soundproofing membranes, and numerous other types of soundproofing products (including acoustic gypsum, resilient vibrational products, and mineral wool, among others).

By offering several approaches to achieve STC targets, and always supplying lab-tested supporting data, we believe that customers can compare apples-to-apples performance data with price comparisons in order to determine the best material for their projects. For projects that have significant cost restraints, MLV might be the only option to increase the STC without breaking the bank. However, for long-term projects that can afford a premium soundproofing materials then Wall Blokker provides superior performance and results.

Wall Blokker Mass Loaded Vinyl
Mass Loaded Vinyl can also be used to improve the STC and IIC rating of floor assemblies. Soundproof floor underlayments can be MLV based or crumbled rubber based (most common), and are mainly used in multi-family developments.

Consensus on MLV and Soundproofing Membranes:

Ultimately, Mass-Loaded Vinyl and other soundproofing membranes can be most effective when used in tested assemblies where STC performance is critical. Using MLV is often much more effective than double-stacking layers of drywall, but contractors and installers should be sure to ask for performance data (not just marketing material) and ensure that pricing is competitive.

Need Commercial Pricing on MLV and Alternates? Contact Commercial Acoustics today.

MLV and Wall Blokker in Field Installations:

Contact us for our detailed installation and pricing on how to hang, tape, and secure MLV. You can also see how Mass Loaded Vinyl and other alternates will perform in your assembly with our STC Calculator. On Metal Studs (see Movie Theater Soundproofing below) or Wood Studs (for Residential Soundproofing)

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MLV Barrier: When to Use Mass Loaded Vinyl
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MLV Barrier: When to Use Mass Loaded Vinyl
Description
Mass Loaded Vinyl has been used for decades to improve STC Ratings in sensitive areas. Learn when and where Mass Loaded Vinyl can save on cost and schedule.
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Commercial Acoustics
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